As US companies bring manufacturing back home, product and plant managers should use Modern QFD to assure superior manufacturing quality that exceeds overseas operations.
QFD Diet
The Role of Quality in Crisis
How can quality / design professionals and leaders better plan for and address black swan events? This includes consensus vs. triage leadership in disaster preparedness and decision making, and correcting the underestimation of small probabilities in standard FMEA to be ready for improbable black swan events.
An Apple a day, keeps competitors away!
Late Steve Jobs embodied intuitive grasp of QFD thinking. Reflecting his April 1989 interview with Inc. magazine, here we highlight his brilliant insights on product, process, and customer that is uniquely his. Good news is, by using modern QFD tools, you can emulate and systematize his intuitive approach beyond a single individual, improving communication, training of new-hires, and long-term integration and adoption in the organization.
Top 10 QFD Questions
VOC Issues for High Impact Projects
Redecorate your House of Quality (HoQ)
Unfortunately there are many bad examples of House of Quality matrix and QFD that are still being taught. Before you put your project in peril by following those bad steps, educate yourself with sound QFD knowledge. This newsletter explains the correct way to execute a House of Quality and when to use or not use this matrix. Better yet, contact QFD Institute for advice.
Why appearance is not "exciting" for a sports car?
QFD Security Deployment for Predicting Future Risks
Trusting Front Line Employees To Be Customer Advocates
Companies spends money/time to collect customer data through surveys, focus groups, and interviews. Yet when customers actually share their thoughts with front line workers, he/she is often ignored or given run around. Trust your front line workers more because they are your direct line of customer data. Train them with QFD's Gemba study skills, let them become an effective advocate of your customers that delivers unfiltered customer voices to the management, marketers, and decision makers.
QFD Turns Diversity into Corporate Innovation
Diverse organizations are more productive, resilient, and adaptive, mathematical modeling in recent years points out. Here we share an example of "Reverse QFD" application by a major health insurance company in their efforts to do a better job in listening to the voies of already diverse employees and turning them into new products and strategy.
QFD by the book? What should you do when your boss demands a House of Quality?
Why QFD fails at some companies — The mistakes you must avoid
Customer satisfaction at lower cost
According to Glenn Mazur, “.. in tough economic times, Blitz QFD® can help assure that the feature and technology costs of the product are things that satisfy the customer. The customer will not pay $100 to solve a $10 problem, but they might pay $99 to solve a $100 problem. Until we know the priority of the need based on the magnitude of the customer's problem, we cannot know what features to offer or delete.”
A Castle Made of Mountains
Oda Nobunaga, a Japanese fuedal lord in the 16th century, demanded architects to build a castle that would be both a military fortification and his residence complete with light filled cathedral ceiling. Eager to please him, all architects, except one, presented a castle design strictly based on Nobunaga’s stated wants, missing a critical unspoken need: fire safety. Use Blitz QFD® tools, and you would be able to address critical hidden and unspoken needs.
Capturing Knowledge of Retiring Boomers
QFD can be a database to store, share, and transfer knowledge from one generation of works to another as well as across all divisions and responsibilities. QFD information of one project could serve as a template for a next project. Should a claim occur, the QFD records offer traceability. This would save time and allows teams to fix issues and concentrate on new projects.
Bring Your QFD Math to Six Sigma Level
Still using the 1-5 rating scale for tabulating importance, priorities, and so forth? If you are still using such ordinal scale method, whether in customer survey, traditional House of Quality or 4-phase method, it's time to bring your QFD math to Six Sigma level precision and switch to Analytic Hierarchy Process.
Anticipating Future Market and Needs with Modern QFD Tools
Translating Voice of Customer into True Customer Needs
How customers adapt to unsatisfying products
A case of unsatisfying high tech products is discussed, with an example of Electronic Medical/Health Records (EMR/EHR), where customers are forced to adapt by manual labor in order to enable the technology. To truly integrating new technology, a focused, sound analysis of the gemba is essential. QFD can help.